Market Segment

Nucor Chooses N.C. for New $350M Rebar Micromill
Written by Michael Cowden
April 7, 2022
Nucor plans to build its $350 million rebar “micro mill” in Lexington, N.C., in response to growth in the Southeast and in anticipation of increased demand from federal infrastructure spending.
The new mill is expected to have capacity of 430,00 tons per year. Construction is slated to take roughly two years pending permits and other regulatory approvals, the Charlotte, N.C.-based steelmaker said.
“The corridor between Washington, D.C., and Atlanta is one of the fastest-growing regions in our nation, and new federal spending for infrastructure will further increase demand for rebar in the region,” Nucor president and CEO Leon Topalian said in a statement on Thursday, April 7.
Nucor said in December that it planned to build a third micro mill but did not specify at the time where in Southeast the mill would be located.
The Lexington micro mill will be Nucor’s third. The company started up micro mills in Sedalia, Mo., and Frostproof, Fla., in 2020.
Micro mills have less capacity than traditional rebar mills and are targeted to serve specific locations, giving them a leg up on freight costs compared to competing mills farther away.
President Biden signed a $1 trillion infrastructure bill into law in November. Rebar – used to reinforce concrete in roads, bridges and tall buildings – is more closely tied to construction work than most other steel products.
The American Iron and Steel Institute (AISI) estimates that the infrastructure bill authorizes funding for $850 billion in steel-containing infrastructure, which equates to as much as 40-45 million tons of steel demand in total. But that figure drops to $450 billion – or 20-25 million tons of new steel demand – once existing trust funds are considered.
Nucor competitor Commercial Metals Co. (CMC) also has plans to build a new rebar micro mill – one to better serve markets in the Northeast, Mid-Atlantic and Midwest.
Irving, Texas-based CMC has been another trailblazer when it comes to building micro mills. The steelmaker commissioned the world’s first micro mill in Mesa, Ariz., in 2009. The company in 2018 commissioned a second micro mill in Durant, Okla., that it had begun work on in 2015. And it is now building a second micro mill in Mesa.
By Michael Cowden, Michael@SteelMarketUpdate.com
Michael Cowden
Read more from Michael CowdenLatest in Market Segment
Nucor targets ‘white hot’ data center boom
With infrastructure demand shifting toward digital capacity, Nucor Corp. is positioning itself as the go-to steel supplier for the data center boom.
Gerdau’s N. American earnings rise in Q3 due to fall in imports
Gerdau’s North American profits rose in the third quarter, boosted by a decline in imports due to Section 232 steel tariffs.
Ternium swings to Q3 loss, eyes 2026 recovery
Ternium closed the third quarter with steady shipments and improving margins. But trade policy uncertainty and subdued demand in Mexico weighed on the Latin American steelmaker’s results.
SMU Mill Order Index fell in September
SMU’s Mill Order Index declined in September after repeated gains from June through August. The shift came as service center shipping rates and inventories fell.
Algoma’s losses widen in Q3 as tariff troubles continue
Algoma Steel’s net loss more than quadrupled in the third quarter on trade woes and its EAF transition. Separately, the company announced a change in leadership, as CEO Michael Garcia will retire at the end of the year.
