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    Category: Mills

    US steel output falls 5.1% to lowest level since January: AISI

    Domestic raw steel production fell last week, dropping to the lowest output since January, according to the latest American Iron and Steel Institute (AISI) figures. The seesaw pattern continued for US production this past week, maintaining a trend seen for the past few months. Fluctuations have been so significant that in just the past two months, output has hit both a six-year high and a six-month low. And despite the week-to-week variations, output has mostly trended lower. Still, despite that overall decline, output to date in 2026 remains strong compared with recent years. AISI estimated total US raw steel mill output to be 1,774,000 short tons (st) in the week ending Oct. 24 (Figure 1). Production was 96,000 st (5.1%) below the prior week, driven by cuts in two of the five regions tracked by AISI.

    Higher N. American spreads lift BlueScope’s outlook

    Australia’s BlueScope has raised its earnings outlook for the first half of fiscal 2027, citing stronger-than-anticipated performance at its North Star BlueScope mill in Ohio and improved results across several other businesses. The Melbourne-based company said in earnings guidance on Monday that it expects its North American businesses to deliver earnings about two-thirds higher than in the second half of fiscal 2026. North Star is forecast to perform nearly three-quarters better than in that period, when it reported EBIT of AU$484 million (US$339.8 million). BlueScope attributed the North Star uplift primarily to stronger benchmark spreads.

    Nucor increases spot HR coil by $15/ton

    Nucor said on Monday, Oct. 26, that its consumer spot price (CSP) for hot-rolled (HR) coil will be $1,270 per short ton (st) this week, up $15/st from the prior week. The CSP for HR coil from California Steel Industries (CSI) on the West Coast will be $1,340/st, up $20/st from last week. Nucor continues to offer lead times of three to five weeks, according to its letter to customers. You can track mill price announcements on our website. Steel Market Update (SMU) published a weekly price assessment on Tuesday, Oct. 20, showing HR coil prices averaging $1,290/st, up $10/st from the previous week. We will update our prices on the evening of Tuesday, Oct. 27.

    Wheeling-Nippon taps Caprarese for manufacturing VP

    Wheeling-Nippon Steel has appointed Matt Caprarese as vice president of manufacturing. His appointment was effective Oct. 14, the company said in a LinkedIn post. Caprarese most recently served as VP of engineering, HSSE, sustainability, and plant services at JSW Steel, overseeing operations in Mingo Junction, Ohio, and Baytown, Texas. He previously held positions at ArcelorMittal and United States Steel. “With a strong background in Maintenance, Environmental and plant services/utilities, Matt brings valuable industry knowledge and leadership experience to his new role,” the company said. “We look forward to Matt's leadership in strengthening our manufacturing operations, supporting operational excellence, and contributing to the continued success of Wheeling-Nippon Steel.”

    Pacific Steel’s Mojave Micro Mill to bring 700 jobs to California

    Steel production is set to return to California next year. Pacific Steel Group broke ground on its Mojave Micro Mill in Kern County, just outside Los Angeles, earlier this year. It marked what California Governor Gavin Newsom recently touted as the first steel mill to break ground in the state in more than 50 years. The plant is scheduled to begin commissioning in the first quarter of 2027, and the project is expected to create ~700 jobs. Before Pacific Steel, the last mill to break ground in California was the Kaiser Steel plant in Fontana, 50 miles outside of Hollywood. The plant was built to supply the World War II effort and began operating in 1942. It eventually shut down in 1983. Today, the site is home to California Steel Industries (CSI), a joint venture between Nucor and JFE Steel. CSI is a reroller and does not melt its own steel.

    Global raw steel output down again in September

    Global raw steel production slowed for the fourth straight month in September, according to the latest figures from the World Steel Association (worldsteel). After falling 3.4% month over month (m/m) in August, the total volume of raw steel produced around the globe ticked down 1.2% to an estimated 142.4 million metric tons (mt) in September. Output was down just 0.1% year over year (y/y). On a 12-month moving average (12MMA) basis, annual production has averaged 149.3 million mt per month across the past year. This was down 1.6% y/y and was the lowest 12MMA since May (Figure 1). Before September 2025, annual output had generally hovered between 152 million mt and 154 million mt for over three years, similar to pre-pandemic levels.

    BlueScope names interim North America leader as Keast departs

    BlueScope has announced interim leadership for its US operations with the impending departure of Kristie Keast. BlueScope has announced interim leadership for its North American operations ahead of the departure of Kristie Keast. Keast will leave the company at the end of October after serving as chief executive of North America since February 2023, the company said. "Kristie has made a significant contribution to BlueScope during her 25-year tenure,” said BlueScope’s managing director and CEO Tania Archibald. “On behalf of the Board and Executive Leadership Team, I thank her for her leadership and commitment to the Company and wish her every success for the future."

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    AMU: ADI narrows loss as aluminum mill ramp-up continues

    Steel Dynamics Inc. (SDI) narrowed operating losses from its aluminum operations as the company's flat-rolled mill in Columbus, Miss., continues to ramp up. SDI, which operates Aluminum Dynamics Inc. (ADI), reported a Q3'26 operating loss from aluminum operations of $26 million, down from an operating loss of $56.5 million in Q3'25. Year to date, the division reported an operating loss of $124 million, down from $126 million in the first nine months of 2025.

    USS confirms nearly $3B for new Mon Valley HSM, targets 2029 production

    U.S. Steel’s board of directors has approved a nearly $3 billion investment in a new hot strip mill (HSM) at the Edgar Thomson Plant, part of the Mon Valley Works outside Pittsburgh. The project confirms Nippon Steel's commitment to modernize the Mon Valley HSM, a pledge made before and after its acquisition of U.S. Steel. It is part of Nippon's broader $14 billion capital investment plan for the Pittsburgh-based steelmaker's facilities.

    USW to resume in-person labor talks with USS on Monday

    The United Steelworkers (USW) union will resume in-person bargaining with U.S. Steel on Monday. The move comes after the USW said it received an updated contract proposal from the Pittsburgh-based steelmaker on Tuesday. “While we had meaningful discussion with the company, there is still much work to be done,” the USW said in a text to members on Wednesday. “The rest of this week, we will be working on a counter and looking to get answers about some of the proposals USS made,” the union added.

    Nucor plans $60M expansion of Alabama Towers & Structures facility

    Nucor Corp. announced a $60 million investment to expand its Towers & Structures facility in Trinity, Ala., to increase production of steel poles and other structures for utility infrastructure. The Towers & Structures manufacturing facility, which began operating in September 2025, is adjacent to the Nucor Steel Decatur flat-rolled mill. The expansion will add production capacity, laydown space, and a dedicated galvanizing inspection area, the company said. "Utilities across the country are making significant investments to strengthen and modernize the nation's power grid," remarked Nucor Chair and CEO Leon Topalian. "By expanding our Trinity facility adjacent to our Decatur sheet mill, we can combine American-made steel with highly efficient manufacturing to better serve our utility customers and support their long-term infrastructure needs. “

    SDI Q3 profits soar on high steel prices, tight US market

    Steel Dynamics Inc. (SDI) posted sharply higher third quarter profits on the back of higher steel prices, record steel shipments, and "historically low" import volumes. The Fort Wayne, Ind.-based steelmaker said it also benefited from low customer inventories, long mill lead times, and low scrap prices. It wasn’t just a story of US trade policy suppressing imports. Demand was strong across a range of end markets, among them energy, non-residential construction, and automotive, the company said.

    Steel Dynamics announces series of leadership promotions

    Steel Dynamics Inc. (SDI) announced a round of leadership promotions. “I am excited to recognize these six leaders for their outstanding contributions to our company’s continued growth and success,” stated Incoming President and CEO Theresa E. Wagler. “Through their leadership, commitment to excellence, and dedication to our strategic pillars, they exemplify our culture of safety, performance, innovation, and putting people first.” William T. (Tommy) Scruggs was promoted to senior vice president, flat rolled commercial and processing. Scruggs has been with SDI since 2003 and has led the company’s Flat Roll Steel Group commercial operations since 2015.

    Cliffs posts first profit since 2024 on high steel prices, trade barriers

    Cleveland-Cliffs recorded its first profitable quarter since 2024 on higher steel prices, increased sales volumes, and trade policies supportive of US mills. The Cleveland-based steelmaker swung to a profit of $152 million in Q3’2026 compared to a loss of $251 million in the same quarter last year on revenue that rose 18.5% to $5.6 billion over the same period. Prior to Q3’2026, Cliffs had not posted a profit since Q2’24, when it recorded a profit of $2 million.

    Cliffs shifts customers to index-linked, take-or-pay contracts

    Cleveland-Cliffs Inc. expects to earn more from the repricing of contract tonnage than it previously projected. The Cleveland-based steelmaker raised its estimate for the earnings benefit of the repricing to about $850 million from about $500 million. The company also said negotiations for 2027 contracts are progressing better than expected. More than half of the 2027 renewal process was complete as of Cliffs' third-quarter earnings call on Monday morning.

    Cleveland-Cliffs postpones Burns Harbor furnace reline to 2028

    Cleveland-Cliffs Inc. has rescheduled the planned reline of the C blast furnace at its Burns Harbor steel mill in northwest Indiana from mid-2027 to April 2028, company executives said. The delay allows the Cleveland-based steelmaker to keep the furnace, which has annual capacity of ~2.2 million short tons, operating while steel prices and demand remain favorable for mills, they said during the company’s third-quarter earnings call on Monday.

    Mesabi Metallics chooses Midrex for Iowa mill DRI module

    Mesabi Metallics, part of the Essar Group, has picked Midrex Technologies to supply the direct-reduced iron (DRI) component of its planned $15 billion steelmaking complex in Iowa. Recall the company announced plans to build a 10-million-ton-per-year mill, which would make it by far the largest steel plant in the US. The first phase is planned for 7.5 million tons of steel per year, with first production planned for 2030. Midrex’s Flex technology will be used for the DRI portion of the project, producing hot DRI for direct feed to the adjacent electric-arc furnaces (EAFs), as well as hot briquetted iron (HBI).

    Fed Beige Book finds stronger steel, machinery demand but rising cost pressure

    Manufacturing activity improved in several Federal Reserve districts, but conditions remained mixed nationwide, according to the Fed’s Oct. 14 Beige Book report. Demand was strongest in steel, machinery, defense-related products, and data center infrastructure. Steel producers in the Cleveland District reported firm spot market demand. Data center, power-generation, defense, and aerospace projects supported orders. Long mill lead times kept customer inventories lean and prices high. Producers also reported higher orders from truck-trailer and light-vehicle manufacturers. International demand for hydrogen vehicle parts increased.

    Nucor Plate Group doubles fuel surcharge to $40/ton for November

    Nucor Plate Group said it will increase its fuel surcharge to $40 per short ton (st) next month, effective for all shipments beginning Nov. 1. The Charlotte, N.C.-based steelmaker first said in April that the fuel surcharge was necessary to address rising costs, initially setting the surcharge at $10/st on April 16. The company had previously maintained the $10/st surcharge rate for four straight months through Aug. 17. But it has since doubled its rate in back-to-back months—increasing its surcharge to $20/st in September, followed by its Oct. 15 notice to $40/st. “We remain committed to providing reliable service and transparency as we adapt to changing market dynamics,” Nucor said in a letter to customers on Thursday evening. Nucor announces the surcharge amount on or about the 15th of each month for shipments beginning the following month.

    SMU Survey: Mill negotiation rates rise on sheet, fall for plate

    Sheet buyers found mills slightly more negotiable on price this week, while plate buyers thought mills were less flexible on spot price tags, according to our latest survey data. Every two weeks, SMU surveys service center and manufacturer buyers to see whether mills will negotiate on new spot sheet and plate orders. In this week’s survey, 14% of respondents said mills were willing to talk price to secure an order, up three percentage points from two weeks earlier (Figure 1). This is the highest reading since July 8, when the rate stood at 18%.

    New York manufacturing activity reaches highest level since late 2021

    Manufacturing activity in New York State expanded sharply in October, according to the Federal Reserve Bank of New York's latest Empire State Manufacturing Survey. New orders, shipments, and unfilled orders rose, while delivery times lengthened and supply availability deteriorated further. The survey’s headline general business conditions index rose 18 points from September to 25.5 in October, the highest reading since December 2021. The new orders index climbed 21 points to 23.2, while shipments increased 16 points to 13.1. Unfilled orders also rose, with the index up eight points to 14.0. The delivery-times index reached 19.8, indicating significantly longer lead times.

    Court turns to creditor consortium after AHMSA auction bid falls through

    The leading bidder for bankrupt Mexican steelmaker Altos Hornos de Mexico (AHMSA) failed to provide the required earnest money guarantee to confirm its $1.4 billion bid for the steelmaker and its Minera del Norte (MINOSA) mining assets. The court will now consider selling the assets to a consortium of creditors. After the bankruptcy auction on Sept. 25, the court overseeing the proceedings granted the leading bidder, Construcciones e Ingenierías Electromecánicas SA de CV (CIESA), ten days to provide a bid bond of $56.3 million. The Oct. 13 deadline passed without any prequalified bidders, including CIESA, providing the required amount. In fact, the court said CIESA deposited only 5,000 Mexican pesos (US$271).

    Stelco proceeds with layoffs as Ottawa warns of penalties, forced divestiture

    Stelco is proceeding with layoffs at its Hamilton, Ontario, mill despite the Canadian government’s threat of legal action. Last week, Canadian Industry Minister Mélanie Joly had given Cleveland-Cliffs Inc., the owner of Stelco, five days to respond to its call to maintain employment levels at the Canadian mill. Just days earlier, Cliffs announced it would indefinitely idle Stelco's finishing operations and lay off 500 workers. But the government says Cliffs agreed to maintain employment levels as a condition of its 2024 purchase of Stelco.

    Hertha Metals breaks ground on Texas iron plant, eyes 500,000-ton steel mill

    Hertha Metals has broken ground on its first commercial plant, a $100 million project that the startup says will demonstrate its process at scale and lay the groundwork for a 500,000-metric-ton-per-year steel mill. The company celebrated the groundbreaking of the Hertha Chalyx project on Friday, Oct. 9, in Conroe, Texas. The plant is designed to produce ~10,000 metric tons of steel-grade and magnet-grade high-purity iron each year. It will run on domestic iron ore, primarily from Minnesota’s Iron Range, and natural gas from Texas.

    Nucor, Gerdau up MBQ prices again

    Nucor and Gerdau have announced price increases for merchant bar quality (MBQ) products. The Nucor Bar Mill Group informed customers on Oct. 8 that it was raising prices on all MBQ products by $30 per short ton (st). The move is effective for new orders received after the close of business on Oct. 8. “All confirmed orders as of the close of business on October 8th, 2026 will be price-protected if shipped by end of business day, October 22th, 2026,” Nucor noted in a letter to customers.

    Mills seek more scrap after lower prices fail to attract tons

    Several mills that bought October scrap early last week are still asking for additional supplies, scrap market participants said. The reason: the mills' initial prices did not attract enough of the raw material, they said. A trading source based in northern Ohio said three mills have contacted his firm seeking offers for additional tons. He said the mills asked for offers even if prices were higher than their original buys last week.